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Principal Engineer - Commissioning


Petrofac
13 hours ago
Posted date
13 hours ago
N/A
Minimum level
N/A
Full-timeEmployment type
Full-time
The Right-First-Time (RFT) Lead ensures that all construction installation activities, pre-commissioning are performed with correct quality the first time, minimizing rework and delays to commissioning & Start-up. The role integrates quality assurance, construction execution, punch management, and completions readiness to ensure systems are delivered defect-free and aligned with project specifications, ITR requirements, and commissioning priorities.

Key Responsibilities

1. Right-First-Time Quality Leadership
  • Implement and lead the Right-First-Time initiative across all construction disciplines (Mechanical, Piping, Electrical, Instrumentation, Telecom, Civil).
  • Ensure correct installation quality to reduce punch items, NCRs, and rework.
  • Verify construction activities follow IFC drawings, standards, vendor specifications, and method statements.
  • Promote a culture of "Build It Clean, Build It Once" across the project.

2. Construction Quality Verification
  • Conduct regular discipline walkdowns to verify installation quality before handing over to QA/QC or Completions.
  • Ensure all field installations meet requirements for ITR completion (A, B, C check sheets).
  • Identify installation gaps early and ensure corrective actions are implemented before system handover.
  • Audit construction teams for workmanship, materials handling, and adherence to procedures.

3. Punch Management & Resolution
  • Lead efforts to minimize punch items by preventing construction errors.
  • Ensure that any punch items raised are addressed quickly and closed before Mechanical Completion.
  • Track recurring punch trends and work with construction leads to eliminate root causes.
  • Coordinate punch closure in line with system RFT and MC priorities.

4. Interface With Completions & Commissioning
  • Align RFT activities with the Completions (MC / RFT / RFC / RFSU) sequence.
  • Ensure construction delivers systems truly ready for testing-mechanically complete, punch-free, and installation-verified.
  • Support Commissioning team by ensuring:
    • Correct installation
    • Verified cabling and tubing
    • Proper equipment orientation
    • Vendor requirements met
    • Documentation updated
  • Prevent handover of incomplete or defective systems to Commissioning.

5. Planning, Progress Tracking & Reporting
  • Develop and maintain an RFT Execution Plan with weekly and monthly targets.
  • Track RFT KPIs:
    • % Reduction in rework
    • Punch reduction rate
    • Repeated error frequency
    • ITR rejection trends
  • Provide daily and weekly RFT status reports to Construction Manager / Completions Manager.
  • Present recurring quality issues and coordinate cross-discipline corrective action plans.

6. Documentation & Compliance
  • Ensure compliance with:
    • Project Quality Plan
    • ITRs / QA Check Sheets
    • International codes (API, ASME, ANSI, IEC, ISA)
    • ADNOC specifications
  • Perform document reviews including IFC drawings, vendor docs, method statements, quality procedures, and red-line markups.
  • Ensure all work packs and RFT dossiers are complete before system handover.

7. HSE Responsibilities
  • Ensure all RFT inspections are conducted safely under the PTW system.
  • Identify any unsafe installation practices and coordinate immediate corrective action.
  • Support HSE during audits by providing quality-related evidence and documentation.

Qualifications & Experience

Education
  • Bachelor's Degree in Mechanical, Process, Electrical, Instrumentation, or related Engineering field.

Experience
  • 10-15 years oil & gas construction/commissioning experience.
  • Minimum 5 years in a Quality / Completions / RFT leadership role.
  • Strong experience with EPC and brownfield projects.
  • Familiar with Completions Management Systems.

Technical Knowledge
  • Strong understanding of construction quality requirements.
  • Excellent knowledge of P\&IDs, isometrics, SLDs, loop diagrams, cable schedules.
  • Ability to identify installation defects early.
  • Familiar with ITR requirements for all disciplines.

Key Skills & Competencies
  • Strong leadership and coordination skills.
  • Ability to challenge construction teams constructively.
  • Excellent knowledge of QA/QC processes.
  • Proactive identification of issues before they escalate.
  • Strong communication and reporting skills.
  • Root cause analysis and corrective action planning.

Deliverables
  • RFT Work Process & Strategy
  • Weekly RFT Performance Reports
  • Punch Trend Analysis & Reduction Plans
  • Installation Quality Observation Reports
  • RFT Checklists and Validation Records
  • Input to Mechanical Completion & Handover Packages

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JOB SUMMARY
Principal Engineer - Commissioning
Petrofac
Abu Dhabi
13 hours ago
N/A
Full-time

Principal Engineer - Commissioning