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Sr. Advanced Hardware Testing Engineer - Electrochemistry/Gas Sensors/Scientist

As a Sr. Advanced Hardware Engineer at Honeywell, you will lead and drive Gas Sensor testing and System development. You will collaborate with cross-functional teams to define hardware test requirements and specifications and design complex hardware systems including Sense Die, ASIC, and controller. Your role will involve performing sensor testing and validation to ensure product performance and reliability. Additionally, you will provide technical guidance and support to junior engineers, stay updated with industry trends and technologies, and contribute to the overall success of hardware design projects.

In this position, you will influence the future of Honeywell as a global technology leader by driving innovation and delivering high-quality products.

We are seeking a Senior Advanced Test Engineer to join our Product Verification & Validation team at one of our Bangalore design centers. Candidates with Research & Development (R&D) or New Product Introduction (NPI) experience are preferred. The candidate will develop, and design test benches based on different gases (H2, Carbonate) and mixtures. You will apply principles of chemistry, physics, and mathematics to solve problems involving detection, prevention, and prediction of safety failures due to leaks, thermal runaway, fire, and explosion (LEL). You will use your knowledge to run experiments and tests aiding in the development of Safety Sensors in Electrification & Gas Sensor Domain. To learn more about Honeywell's Sensor business and products, please visit Honeywell Sensing.

Key Responsibilities:

• Gather estimates of the Test Systems
• Define test system architecture & Requirements
• Develop Test Systems for function, performance, and endurance of the product
• Perform laboratory testing
• Adjust and calibrate instruments
• Research new methods
• Design experiments
• Lead improvement initiatives
• Test and monitor performance of products
• Troubleshoot equipment and product issues
• Conduct analysis and prepare reports
• Strong analytical capabilities and good understanding of chemical engineering concepts
• Good understanding of thermodynamic principles, heat transfer, and other relevant areas of chemical engineering
• Hands-on approach requiring knowledge of and safe use of chemicals and gases, and chemistry lab tools
• Collaborate with a team of technicians, engineers, and scientists to design and execute experimental studies to validate and improve the performance of sensor prototypes
• Working knowledge of industry standards like ISO26262, IEC61508

Candidate Qualification:

• Bachelor's degree in chemistry-related fields (e.g., organic chemistry, chemical engineering)
• Over 10 years of experience
• Expertise in electrochemistry, including fundamental understanding of electrochemical processes, electrode design, prototype validation, ink formulation, reaction kinetics, transport phenomena, and familiarity with electroanalytical methods such as cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS)
• Proficiency in using computers for specification generation, technical evaluations, and electronic sharing of data across geographically separated work groups
• Effective communication skills with team members and other engineering personnel
• Ability to prioritize and manage multiple projects and support tool infrastructure and development
• Develop industry-standard gas sensor calibration methods accounting for temperature, humidity, pressure, and dynamic performance drift
• Evaluate response time, limit of detection, repeatability, and linearity
• Develop and execute test plans for gas sensors, including functionality, environmental stress, and performance testing
• Conduct failure analysis and root cause investigation to resolve design or manufacturing issues
• Collaborate with validation teams to test sensor accuracy, durability, and compliance with regulatory requirements
• Capability to work as part of a team

Collaboration & Cross-functional Engagement:

• Work closely with software, firmware, and Systems engineering teams to ensure seamless integration of gas sensors into broader systems
• Coordinate with suppliers, manufacturers, and internal teams for prototyping, manufacturing support, and component sourcing
• Participate in design reviews and contribute to system architecture, design feasibility, and reliability

Innovation & Continuous Improvement:

• Stay updated on the latest sensor technologies, materials, and industry trends
• Benchmark competitive products and integrate innovative features to differentiate the company's gas sensor solutions
• Contribute to the creation of intellectual property (IP) and patents related to gas sensing technologies

Documentation & Compliance:

• Generate detailed design documentation, including specifications, test procedures, and validation reports
• Ensure compliance with industry standards, such as ISO/TS 16949, AECQ100, and relevant environmental or safety regulations
• Provide support for regulatory and certification processes, ensuring sensors meet required safety and environmental standards

Customer Support & Troubleshooting:

• Interface with customers to understand requirements, provide technical support, and resolve field issues
• Participate in customer reviews and offer insights into sensor performance and integration within customer systems

Benefits of Working for Honeywell

About Honeywell:

Honeywell International Inc. (Nasdaq: HON) develops technologies addressing energy, safety, security, air travel, productivity, and urbanization challenges. As a leading software-industrial company, it aims to improve efficiency, productivity, sustainability, and safety through advanced technology solutions. The Business Unit Electrification Sensing business builds solutions for alternative and clean energy markets. It develops and manufactures Safety and Sensor Solutions using advanced technology and signal conditioning circuits for Electric Vehicles and Energy Storage applications within the Automotive, Transportation, Aerospace, and Industrial markets.

Candidate Qualification:

• Bachelor's degree in chemistry-related fields (e.g., organic chemistry, chemical engineering)
• Over 10 years of experience

Additional Information

• JOB ID: HRD257442
• Category: Engineering
• Relocation Tier: Not Applicable
• Security Clearance:
• Aviation Authority (FAA for US):
• Band: 03
• Referral Bonus: 15000
• Requisition Type: Standard Requisition
• US Citizenship:
• FLSA Statement:
• FLSA CODE: Exempt