Plant QA/QC Engineer
2001-30000
Other
What are you going to do
Essential skills and knowledge
- He shall be responsible, competent and capable for technical review of Material Stock Descriptions and Material Requisition for pressure retaining equipment (Mech-Static), parts and
spares. - The review is to ensure technical correctness and completeness of material description with reference to the relevant documents, drawings, specifications, as applicable.
- Evaluate technical bids for the pressure retaining equipment (Mech-Static), materials, spares and allied activities and provide comments/report, as applicable.
- Prepare and maintain a systematic record of review comments on Stock descriptions and Technical Bid Evaluations/Technical queries resolved, for proper documentation and easy
retrieval. - Evaluate and perform assessment of manufacturers/vendors based on their profile, documentation, certification reviews, obtain authentic information about manufacturers
through internet searches/audit reports and other reviews, prepare reports and propose for approval. - Interpret applicable Material standards, specifications, technical data sheets, project specifications, and P.O. requirements etc. to evaluate the acceptance of jobs or supplied
materials. - Have a good understanding of metallurgy/materials, components manufacturing process, pressure vessel fabrication, Mechanical testing & Failure analysis.
- Able to troubleshoot material/welding/NDT/ pressure testing related issues, resolve queries and provide advice for QA/QC matters related to procurement of materials and equipment.
- Develops Welding Procedures for Company works, QA/QC plans, Method Statements, QA/QC requirements for Scope of Work, conducts or directs related Quality Control activities for weld
repairs modification jobs/procurements. - Review and approval of QA/QC documents (Inspection & Test Plans, Welding Procedures, Welder Qualification Records, Procedures, Method Statements, etc.) from vendors/contractors
for material/equipment procurement or maintenance repairs/projects. - Plan and conduct periodic review/technical audit of suppliers and contractors Quality Management systems and perform technical evaluations.
- Provide/supervise QA/QC activities (Welding/PMI/painting/NDT/hydrostatic test, etc.) as per
specifications for weld repairs/modification activities on Company equipment or facilities, at Company sites or Contractor premises. - Co-ordinate for TPI inspections at vendor premises, review TPI reports and provide final clearance prior to shipment of static equipment.
- Review Material Receiving Inspection Report as per PO and provide final approval for the disposition.
- Identify material/certificate discrepancy or falsification and report through nonconformance report.
- Undertake additional specific inspection related duties/ special tasks as directed by Supervisor.
Essential skills and knowledge
- Bachelor’s degree in Metallurgy (or Mechanical Engineering with good knowledge in Metallurgy).
- Additional professional qualification in Welding (CSWIP/AWS/ IIW) and NDT (ASNT level II or
equivalent). - Experience in conducting Quality systems Audit, with Lead Auditor course certification from
reputed agencies and assessing technical capability of vendors/manufacturers. - 10 years’ experience in
- Engineering, Fabrication, Inspection and Testing of Pressure Retaining Equipment including Storage tanks, Pressure Vessels, Heat Exchangers and Piping.
- Materials & Metallurgy, Welding, NDT and Failure Analysis, Vendor Quality Audits/assessment.
- Preparation/review of QA/QC documentation, procedures, etc.
- Operating Petrochemical / Oil & Gas plants, or Fabrication Shop/Erection sites for Oil & Gas projects, out of which at least 5 years should be in lead/supervisory position.
- Certifications for Painting and Pressure vessel/piping/storage tank inspection or other relevant
subjects will be advantageous. - Good knowledge in International Codes, Standards and Specifications and reputed Oil & Gas
Sector Company practices/project specifications are required. - Knowledge related to Sour services and cryogenic applications is preferred.
JOB SUMMARY
Plant QA/QC Engineer